Ahmedabad’s Knack Packaging plans third expansion phase
Ahmedabad-based Knack Packaging is 1 of India'due south biggest manufacturers and exporters of HDPE/PP woven sacks and printed BOPP laminated PP woven sacks. With its found located in Mehsana, virtually an hour's drive from Ahmedabad city, the company is embarking on its third expansion phase which is expected to be consummate by Diwali this year. The first expansion was initiated in 2013 while the second one took place two years later in 2015.
"In the electric current expansion phase, nosotros are focusing on strengthening our converting section so that nosotros tin produce very loftier-end niche products. A new building will be coming up in the plant premises, which will house a variety of converting equipment. We programme to cater to our overseas customers and high-finish Indian customers with these niche and premium products," says Alpesh Patel, managing director, Knack Packaging. The company will be investing nigh Rs 25 crore in the infrastructure, which includes the new building and various converting equipment. Once this phase is complete, the total area of Knack's store floor volition exist most 400,000 square foot. The full area of the plant is virtually 700,000 square foot.
The company articles products similar grain and pulses bags, foods and spices numberless, animal food numberless, fertilizers and chemical numberless, cement and wall finish bags, powder and granule bags, mineral bags, detergent bags, mehndi numberless and promotional shopping numberless, amongst others. Knack's Mehsana plant has a converting chapters of i,500 tons per month. The numberless range from v kg to 75 kg and the plant can produce an average of about 700,000 bags per day of various sizes.
Impressive infrastructure
The Knack Packaging constitute is an impressive structure and houses a variety of machinery in the printing and converting sections. The establish houses two woven record lines (extruders) from Lohia Grouping, iii laminators and 4 rotogravure printing presses – three from Pelican and one from C Trivedi. The plant too has round and flat woven looms, coating and lamination machines, dorsum seam unit of measurement, gusseting machines, cutting and stitching machines, and bales pressing machines.
Knack Packaging has an extremely streamlined manufacturing process. PP resins are extruded into PP fibers that assistance in controlling the tensile strength of the fabrics. The extruded PP fibers are woven into body fabrics through the utilise of round looms. The press procedure is carried out using gravures reverse printing technology on BOPP films, which are then laminated on the PP woven fabrics in roll forms. The coating thickness is so calculated and delivered on the fabrics, which is cut to length as per the size of the bags defined by the clients. Then the stitching of numberless happens, which are jump into bundles and sent for dispatch.
When asked what kind of equipment will be deployed in the new converting unit, Patel declined to provide details. "I exercise not want to comment on these details at this moment. But I can assure you lot these machines will be world course."
Exports a major area
A large proportion of Knack's concern is derived from exports. Close to 35% of the visitor's sales happens in the overseas markets with developed markets, especially the United states being a major area of operation. The company continues to focus on exports and regularly participates in overseas exhibitions. Terminal year it participated in interpack for the start time.
"We regularly participate in focused exhibitions all over the world, mainly those related to food. Terminal year, nosotros exhibited at interpack for the first fourth dimension as we wanted to further aggrandize our footprint in the European continent. Information technology was a very good experience," Patel shares.
This year, Knack will be nowadays at Pack Expo International that volition be held in Chicago in Oct.
Source: https://packagingsouthasia.com/packaging-production/ahmedabads-knack-packaging-plans-third-expansion-phase/
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